cantilever racking sys

Structural Cantilever Racking

Cogan Heavy-Duty Guardrail Barriers.

Cogan Structural Cantilever Racking: Heavy-Duty Storage Without Compromise

If you're handling medium to extra heavy-duty loads, Cogan structural cantilever racking delivers the performance and durability your operation demands. Designed specifically for storing short, long, or awkwardly shaped materials, our cantilever systems feature a specialized open-arm design that enables easy, obstruction-free front loading.

Engineered for Strength. Built to Last.

Constructed with high-strength structural steel, every component of our cantilever system is made for the toughest industrial environments. Full-height punched holes along the column uprights provide unmatched adjustability and versatility, giving you the freedom to reconfigure as your storage needs evolve.

All connections use structural-grade bolts, ensuring maximum stability and load integrity. Whether you're storing steel tubing, lumber, piping, or oversized items, Cogan racks are engineered to handle the weight with ease.

Finish That Works as Hard as You Do

Our signature powder-coated paint finish offers exceptional resistance for all indoor applications. For outdoor environments, we apply a rugged polyurethane liquid coating to columns and bases, protecting your racking from weather, wear, and corrosion. Your Cogan system will not only perform — it will look good for years.

Versatile Arm & Column Configurations

Choose from straight or inclined arms, with optional removable arm and base stopper pins for added material control. Racks are available in single- or double-sided configurations to maximize layout efficiency.

To suit your specific load requirements, Cogan offers two column types:

  • LD Columns – 4” structural I-beam upright with 3” vertical arm adjustment. Ideal for medium to heavy-duty loads.
  • HD Columns – 5” structural I-beam upright with 4” vertical arm adjustment. Built for heavy to extra heavy-duty loads.

Note: Column selection is determined by an engineer based on your arm quantity and maximum load per arm. Always refer to your quote or approval drawings for exact specifications.

Optional Accessories Available

Customize your racking system with a range of optional accessories — all engineered to improve efficiency, safety, and ease of use when loading and storing materials.

Get the Storage Power You Need

Cogan Cantilever Racking Systems deliver unbeatable strength, adaptability, and long-term value. Let’s build a solution tailored to your operation.

Structural Cantilever Racking FAQs

1. What is structural cantilever racking?

Structural cantilever racking is a heavy-duty storage system designed to safely store long, bulky, and irregularly shaped materials. Unlike traditional pallet racks, it features open-front arms without front columns, making it easy to load and unload items such as steel, pipe, lumber, tubing, sheet goods, and bar stock. Spacesaver Storage Solutions provides Cogan Structural Cantilever Racking engineered for demanding industrial environments.

2. What materials can be stored on structural cantilever racks?

Structural cantilever racking is ideal for storing:

  • Steel bars and tubing
  • Pipe and conduit
  • Lumber and engineered wood
  • Structural steel
  • Plywood and drywall
  • Sheet metal
  • Furniture components
  • Extrusions
  • Heavy industrial materials
  • Oversized or awkward products

3. What are the advantages of structural cantilever racking over pallet racks?

Cantilever racking offers:

  • Unobstructed front access
  • Faster loading and unloading
  • Storage for varying product lengths
  • Greater flexibility for oversized materials
  • Improved warehouse organization
  • Better utilization of vertical storage space
  • Reduced product damage during handling

4. Is structural cantilever racking suitable for heavy loads?

Yes. Structural cantilever racking is specifically engineered for medium to extra heavy-duty applications. High-strength structural steel columns, arms, and bases provide exceptional load capacity for demanding industrial storage environments.

5. Can the rack arms be adjusted?

Yes. The arms are vertically adjustable, allowing your storage system to adapt as inventory changes. This flexibility makes it easy to accommodate different product heights and improve storage efficiency.

6. Can structural cantilever racking be installed outdoors?

Absolutely. Outdoor systems are available with weather-resistant finishes, including durable polyurethane coatings, while indoor applications typically use a powder-coated finish for long-lasting protection against wear and corrosion.

7. What industries commonly use structural cantilever racking?

Industries that frequently benefit include:

  • Manufacturing
  • Metal fabrication
  • Steel service centers
  • Building supply companies
  • Lumber yards
  • Distribution centers
  • Automotive manufacturing
  • Aerospace
  • Utilities
  • Industrial warehouses

8. Are single-sided and double-sided configurations available?

Yes. Single-sided systems are typically installed against walls, while double-sided systems maximize storage capacity by providing access from both sides of a central column. Your layout depends on available space and operational requirements.

9. Can structural cantilever racks be customized?

Yes. Spacesaver Storage Solutions can configure systems with:

  • Multiple arm lengths
  • Straight or inclined arms
  • Light- and heavy-duty columns
  • Removable or fixed stopper pins
  • Arm stoppers
  • Wire mesh shelf overlays
  • Coil storage brackets
  • Single- or double-sided layouts
    These options allow the system to match your specific inventory and workflow.

10. How are load capacities determined?

Load capacity depends on several factors, including:

  • Column size
  • Arm length
  • Number of arms
  • Material weight
  • Overall rack configuration
    Spacesaver Storage Solutions engineers each system to ensure it meets your operational and safety requirements.

11. Does Spacesaver Storage Solutions provide installation services?

Yes. Spacesaver Storage Solutions provides complete project support throughout Virginia and the Mid-Atlantic, including:

  • Facility evaluations
  • Storage system design
  • Engineering assistance
  • Professional installation
  • Safety inspections
  • Expansion planning
  • Ongoing service and maintenance

12. How does structural cantilever racking improve warehouse efficiency?

By eliminating front uprights, structural cantilever racking allows forklifts to access materials quickly from the front. This reduces handling time, improves inventory organization, minimizes product damage, and helps maximize available floor space.

13. What accessories are available for structural cantilever racking?

Available accessories include:

  • Stopper pins
  • Welded arm stoppers
  • Wire mesh shelf overlays
  • Coil storage "V" brackets
  • "U" brackets with support rods
  • Inclined arms
  • Removable arms
  • Additional storage bays
    These accessories help tailor the system for specialized storage applications.

14. Why choose Spacesaver Storage Solutions for structural cantilever racking?

Spacesaver Storage Solutions provides customized storage systems backed by experienced designers, certified installers, and local project support throughout Virginia. Every solution is engineered to maximize storage capacity, improve operational efficiency, and provide long-term durability for demanding industrial environments.

Related Accessories

Structural Cantilever Racking Arms Accessories
Arms Accessories

Enhance the functionality of your Cogan cantilever racking with two purpose-built arm accessories designed for storing rolled or coiled materials:

Welded "V" Brackets – Welded along the full length of the arm’s top flange, these brackets create a stable cradle ideal for securely holding coils in place.

"U" Brackets with Support Rod – Welded to the top flange of each arm, these brackets hold a steel rod between two cantilever arms, providing reliable horizontal support for rolled materials.

Both accessories are finished in Cogan’s signature powder-coated grey, offering durable protection and a clean, professional appearance.

Structural Cantilever Racking shelfoverlays
Shelf Overlay

 The wire mesh overlay offers strong, reliable support for stored materials by resting between the cantilever arms and securing in place with front and rear beam supports. It’s an ideal solution for both indoor and outdoor storage applications.

Structural Cantilever Racking Stopper Pins
Stopper Pins & Arm Stoppers

 Enhanced Load Security

Stopper pins and arm stoppers are designed to help prevent materials from slipping or rolling off the cantilever arms, ensuring safer and more controlled storage. Cogan offers four types of load retention options:

  • Removable Stopper Pins
  • Fixed Stopper Pins
  • Welded Arm Stopper Lips
  • Welded Angle Arm Stoppers

Welded angle stoppers are mounted on top of each arm to help keep stored items centered and stable.

Tructural Cantilever Racking Columns
Columns

Rack columns are a critical structural element of the Cogan cantilever racking system. They provide vertical support for both the load-bearing arms and any roof structures, effectively transferring all gravity loads to the base and anchoring slab.

Cogan offers two column types based on structural requirements:

LD Columns (Light/Medium Duty)

HD Columns (Heavy/Extra Heavy Duty)

Structural Cantilever Racking Arm
Structural Arms – Designed for Strength and Versatility

Cogan structural arms are engineered to meet a wide range of load requirements. Each arm consists of a welded beam-to-plate connection and is available in either a 1.5° or 3° incline from horizontal to suit your storage needs. Arms are classified as MD (Medium Duty) or HD (Heavy Duty), indicating their load-bearing capacity.

The number of arms per column is determined by the client and directly impacts the overall system design. When configuring your setup, it's critical to consider both the maximum load per arm and the total load per column. The combined weight supported by all arms on a column must not exceed the column’s rated capacity to ensure safe and efficient performance.

Contact bg

Ready to get started with Spacesaver Storage Solutions

Want to see how our storage products can help you?
Blog shape

EXPLORE OUR LATEST BLOGS

Spacesaver Evidence Lockers
Pass-Thru vs. Non-Pass-Thru Evidence Lockers - More Than Just Passing Through
August 5, 2026
Fire trucks
Fire Station Storage: The Unsung Hero That Helps Firefighters Save Lives
July 21, 2026