Pro Stak Industrial Stacker Crane

Industrial Stacker Systems

Industrial Stacker Crane

Unlike traditional pallet racking systems that require forklifts to access stored materials, Industrial Stacker Cranes provide an efficient, cost-saving alternative that increases productivity, reduces wasted space, and eliminates the need for conventional forklift operation in the storage aisles.

Designed for versatility across nearly any industry, industrial stacker crane systems enhance existing storage by combining engineered material handling equipment, industrial pull-out shelving, and custom steel fabrication and manufacturing services into one integrated solution.

Industrial stacker cranes are ideal for warehouse storage environments where space, safety, and speed are critical.

Pro Stak Industrial Stacker Crane 2

MAX-RAK

The MAX-RAK system features instantly adjustable racking designed to store a wide range of item sizes and shapes efficiently. This racking system uses steel-fabricated pallets engineered to carry a uniformly distributed load.

Because the system does not rely on rack beams set to fixed heights, MAX-RAK offers immediate adjustability—allowing facilities to reconfigure storage quickly without time-consuming modifications.

Additional Benefits

  • Pallet capacities: 2,000, 2,500, 4,000, and 6,000 lbs.
  • Rack heights: 8–25 ft.
  • Increased storage density with minimal wasted space
  • Multiple pallet sizes available:
    30″W x 30″D, 36″W x 30″D, 36″W x 36″D, 42″W x 36″D, 42″W x 42″D, 48″W x 48″D, 52″W x 48″D, 72″W x 48″D, and 96″W x 48″D
  • Pallets include full-length fork pockets to help prevent tipping during side loading

PROSTAK

PROSTAK combines adjustable storage racking with an integrated industrial stacker crane to store and handle heavy, bulky items. Built to perform in harsh industrial environments, PROSTAK remains easy to operate while delivering a highly cost-effective way to manage, organize, and retrieve assets throughout your facility.

Additional Benefits

  • Capacities: 2,000, 4,000, and 6,000 lbs.
  • Rack heights: 8–25 ft.
  • Immediate accessibility to assets and inventory
  • Greater equipment reliability
  • More effective use of valuable floor space
  • Reduced labor costs
Pro Stack

SKARAB Storage Management Systems

SKARAB Stacker Storage Management Systems are generally appropriate in applications where high volumes of inventory are moved into and out of manufacturing operations, making more conventional forms of handling and storage less responsive and inefficient.

Probe Handling

Capacities up to 2,000 lbs.,

Minimum roll I.D. 6” and maximum roll length of 60”.

Most dense storage design.

Cradle Handling

Capacities up to 6,000 lbs.

Maximum roll length of 60”.

Perfect for storing drums, paper and plastic film rolls.

Mandrel Handling

Capacities up to 10,000 lbs.

 Maximum roll diameter of 60”.

 Can be used for plastic film rolls, drums, print rolls and more.

Unit Supply Cargo Rack (USCR)

Heavy-gauge, all bolted structural steel construction available in a variety of configurations to adapt to your ceiling height, warehouse layout, and forklift capacity (height and weight).  The knock-down construction for shipment purposes eliminates wasted space, maximizing transport effectiveness.

Outdoor Applications

For every level that product is stored vertically there is a ground space savings of 50%.

Get easier access for quicker deployment.

Indoor Applications

Two and three tier rack storage saves space and gives you full access to each stored location.

No dunnage required, clear up your floor space and create a safer working environment.

Roof Applications

Shelter strategic equipment and personnel from the elements. Gain full access to container contents in their stored positions.

Uscr

LEVIATHAN Systems

LEVIATHANTM Stacker Storage Management Systems are to be used with modified bolted standard pallet racks for applications requiring uniform products such as sheets, full pallets or drums. Many of these applications require that beams be spaced at specific intervals to accommodate the products being stored in the system.

Die/Mold Systems

Know what you have, where it is and how to get it quickly and safely.

MRO Management Systems

Retrieve any item as small as a nut and bolt to heavy, bulky items weighing as much as 6,000 lbs.

Side Angle Shelf

Access what you need in just two to three minutes.

LEVIATHANTM Stacker Storage Management Systems

are designed to handle loads that can weigh 6,500 lbs to 20,000 lbs. The LEVIATHANTM Stacker Storage Management Systems require special heavy-duty racking where each load has its own shelf. These stackers are designed to deflect less than conventional overhead cranes and are designed specifically for these applications.

Injection Mold Systems

Heavy duty pallet rack designed to store large capacity injection molds.

Die Management Systems

Structural rack capable of handling up to 20,000 lbs. loads per shelf.

Transfer Cars

Transfer large dies or molds from one bay to another easily and safely

AUTOSTAK® Storage Management Systems

The AUTOSTAK® Automated Parts-To-Person System has been designed to meet a broad range of storage and retrieval applications in manufacturing, distribution, retail, and warehouse operations. The combination of optimal storage density, flexible, efficient storage strategies, ergonomics and security makes the AUTOSTAK® from Rapistak a unique storage management solution.

Parts-To-Person

With a touch of a button or scan of a bar code access the exact parts you are looking for.

Variable System Lengths

The length of the system can be modified quickly and easily, and additional side access openings can be retrofitted to meet future needs.

Work Stations

Various work stations can be provided for tray storage and retrieval including forklift access to allow for moving the trays to work cells.

Autostak

Frequently Asked Questions (FAQs) – Industrial Stacker Systems

What are industrial stacker systems?

Industrial stacker systems are automated or semi-automated storage solutions designed to maximize warehouse capacity by storing pallets, molds, dies, reels, and other heavy materials in high-density vertical storage. These systems improve inventory organization, reduce floor space requirements, and provide fast, safe access to stored items.

What types of materials can industrial stacker systems store?

Industrial stacker systems are ideal for storing:

  • Pallets and finished goods
  • Heavy manufacturing tools and dies
  • Injection molds
  • Steel coils and reels
  • Raw materials
  • Automotive parts
  • Aerospace components
  • Industrial equipment
  • Long-term inventory and work-in-process (WIP)

What industries benefit from industrial stacker systems?

Industrial stacker systems are widely used in:

  • Manufacturing
  • Automotive production
  • Aerospace
  • Warehousing and distribution
  • Metal fabrication
  • Plastics and injection molding
  • Food and beverage manufacturing
  • Pharmaceutical manufacturing
  • Defense and military facilities

How much floor space can industrial stacker systems save?

By utilizing vertical space instead of expanding horizontally, industrial stacker systems can often reduce required storage footprint by 50% or more, allowing facilities to increase storage capacity without building additions or warehouse expansion.

Are industrial stacker systems customizable?

Yes. Spacesaver Storage Solutions designs systems around your facility's specific requirements, including:

  • Ceiling height
  • Product dimensions
  • Load capacities
  • Throughput requirements
  • Available floor space
  • Integration with existing workflows

What are the weight capacities of industrial stacker systems?

Weight capacities vary depending on the system configuration. Many industrial stacker systems can safely store loads ranging from several hundred pounds to tens of thousands of pounds per storage location. Spacesaver Storage Solutions will recommend the proper system based on your storage requirements.

Can industrial stacker systems improve workplace safety?

Absolutely. Industrial stacker systems reduce manual lifting, minimize forklift traffic, organize inventory, and eliminate unstable stacking methods. Automated retrieval also reduces employee exposure to hazardous storage environments and heavy material handling.

Are industrial stacker systems automated?

Many systems are fully automated, using computerized controls to retrieve and store materials quickly and accurately. Semi-automated configurations are also available for facilities seeking improved efficiency while maintaining operator control.

Can industrial stacker systems integrate with warehouse management software?

Yes. Many industrial stacker systems integrate with Warehouse Management Systems (WMS), Manufacturing Execution Systems (MES), barcode scanners, RFID technology, and inventory management software for improved inventory accuracy and operational efficiency.

How fast can materials be retrieved?

Retrieval times depend on system configuration, inventory size, and automation level. Automated stacker systems typically provide rapid retrieval, significantly reducing the time spent locating and transporting materials compared to conventional pallet racking.

Are industrial stacker systems suitable for existing warehouses?

Yes. Most industrial stacker systems can be engineered for both new construction and retrofit applications. Spacesaver Storage Solutions evaluates your building layout, ceiling height, slab capacity, and operational needs to recommend the best solution.

Do industrial stacker systems reduce labor costs?

Yes. By automating storage and retrieval processes, facilities often experience reduced labor requirements, improved picking accuracy, shorter travel distances, and increased productivity throughout warehouse operations.

How do industrial stacker systems improve inventory accuracy?

Automated storage systems reduce misplaced inventory by assigning precise storage locations and tracking every retrieval and storage transaction. Integration with inventory software further enhances real-time visibility and inventory control.

Does Spacesaver Storage Solutions provide installation and maintenance?

Yes. Spacesaver Storage Solutions provides complete project support throughout Virginia and the Mid-Atlantic, including:

  • Facility assessments
  • System design and engineering
  • Professional installation
  • Equipment relocation
  • Preventive maintenance
  • Service and repairs
  • Operator training

Why choose Spacesaver Storage Solutions for industrial stacker systems?

Since 2007, Spacesaver Storage Solutions has helped manufacturers, distribution centers, government agencies, and industrial facilities maximize storage efficiency with engineered storage systems. Our experienced team designs customized solutions that improve space utilization, increase productivity, enhance workplace safety, and support future business growth throughout Virginia and the Mid-Atlantic.

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Tub Kit Partition Feature
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Allows you to divide the partitions into two, three, four or more sections.

Cage Container Kit
Cage Container Kit

Store and quickly identify large bulky items, comes equipped with front fold down gate.

Tub Kit w Drop Down Front
Tub Kit w/ Drop Down Front

Allows you to add or remove items without having to pick them up over the sides.

1 1222 Back Lip Feature
Tub Kit Feature

Provides walls on all four sides of the pallet and comes in 4″, 8″ or 12″ heights.

1 1222 Back Lip Feature
1 1/2″ Back Lip Feature

Used to prevent loads from sliding off the back of the pallet.

Flow Thru Feature
Flow-Thru Feature

Safety feature to allow sprinkler system water to flow-thru the pallet.

Cable Reel Feature
Cable Reel Feature

Fully adjustable allows cables to be pulled directly off the pallet.

Standard Pallet
Standard Pallet

30″ W x 30″ D       48″ W x 48″ D
36″ W x 30″ D        52″ W x 48″ D
36″ W x 36″ D        72″ W x 48″ D
42″ W x 36″ D        96″ W x 48″ D

42″ W x 42″ D

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